船 & 海岸环境 provides 预防性维护(PM)检查 & 必要的服务,包括修理, 改造, and 备件 that help ensure your oxidizer is performing at optimum level. We have the capability and trained technicians to service most oxidizer brands in the market and offer compatible aftermarket products such as heat-exchangers, 冷凝式省煤器, 废热解决方案和plc.

NFPA 86 and some air permits require oxidizer operators to have scheduled maintenance programs for their systems. We offer annual, semi-annual and quarterly PM 服务. An inspection and evaluation report of your system including a checklist of recommended repairs, 备件, 升级, 等. provides valuable information for improving equipment life & 减少停机时间.

 

开始

Preventive Maintenance starts with an in-house review of your oxidizer and process diagram followed by audit of system’s operation. Customers receive a detailed report with recommendations for improving performance, 可靠性, 和安全, 在完成检验服务后.

S&SE 点检查s are broken down into the following categories but may vary based on type of equipment and model:

内部 & 外部机械检验

External and 内部 Mechanical Inspections include but are not limited to: Reactor Chambers, 访问门, 压缩空气的火车, 阀门, 媒体或催化剂, 绝缘, 风扇(s), 管道系统和排气烟囱, 燃料的火车, 燃烧器(s), 伸缩接头(s), 控制面板, 阻尼器, 收集充气, 和阻火器.

电气检查

Inspection and Component Tests include but are not limited to: Thermocouples, 开关, 致动器, 变频驱动(VFD), 汽车, 开胃菜, 燃烧器控制系统, 温度和压力控制器, 图表记录器, 灯, 继电器, 计时器, 紧急停止, 断开连接, 人机界面(HMI)和调制解调器

过程控制分析

过程控制分析 includes but is not limited to: System Startup Cycle, 网络条件, 安全关闭, 警报, 压力控制回路, 阀骑自行车, 温度曲线, 燃烧器优化, 和气流验证.

检查关键参数

因为你的氧化系统老化了, you should check critical parameters of your system like TER (thermal energy recovery). After 5 years operation, an average sized RTO designed for %95 TER may slipped to %93 TER. It may reluctant even in the maintenance department. Running a full operating at %93 TER verses %95 TER could add more operation cost.

下载常见RTO告警列表 & 故障诊断的例子.

评估运营成本

通常, peak of VOC (Volatile Organic Compound) determines your oxidizer design, but average VOC load determines your operating cost. Evaluating and learning about your estimated operating costs can help determine steps to take to reduce the costs associated with thermal oxidizers. Some systems have high thermal efficiencies, requiring minimum amounts of utility to sustain the operating temperature and therefore minimizing operating costs.

备件

Operating an oxidizer is a long-term commitment. 除了运行数据日志,EPA & local environmental agencies require accurate documentation of oxidizer service & 维护记录. Part of that may include having the necessary 备件 on hand for your oxidizer system to prevent down time as well as compliance issues.

附加服务

Additional services include – but are not limited to: Emission Monitoring of Process, 破坏效率检查, 现场分析, 实验室分析, 催化剂活性测试, 系统入口平衡. If operation systems/equipment was affected by environmental requirements, appropriate documentation needs to be recorded. The owner/permit holders are required to show the maintenance document to air quality agent in a manner that provides assurance of continued and ongoing compliance.

预防性维护(PM)检查
氧化剂的设计
备件

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